Just found something on ignoring the formatting as Workflow adds in breaks at the end of every line.  Will try that out.

Hi Doug,

Have you tried using different email clients to receive the email? 

Workflow sends out emails as plain text and html and depending on the receiver, the interpretation will be different.  You might be able to resolve this issue by changing your receiving email client.

Additional note, in case you end up here frustrated by blank lines from multi-value tokens. You'll also need to strip out the new lines in the indexed token. Even if you specify Space as the separator, it adds a newline as well (e.g., %(REPORT#[ ]##"HTML").

Once you have your multi-value token populated, you can use the Pattern Matching activity to "clean" it as shown below. Now you can use just HTML formatting of the new token in your email body (e.g., %(CleanReport_REPORT#"HTML"#)).

There's likely a simpler solution/explanation and I'd be happy to know it!